2007 Buhler Versatile 435, 485, 535 Tractors Operators Manual

Operator’s Manual :: 485 435 :: :: 535 89002109 12/2007

435/485/535 To the Owner This manual contains information concerning the operation, adjustment, and maintenance of Buhler Versatile 4WD tractors. You have purchased a dependable machine. With only proper care and operation can you expect to receive the performance and long service built into this tractor. HAVE ALL OPERATORS READ THIS MANUAL CAREFULLY AND KEEP IT AVAILABLE FOR READY REFERENCE. The tractor was designed to pull agricultural equipment in agricultural applications at field speeds of 7.2 KPH (4.5 MPH) or greater. Proper ballasting to provide equal traction to front and rear axles under moderate to heavy load will improve tractor performance and life. Your Buhler Versatile dealer will instruct you in the general operation of your tractor. Your dealer’s staff of factory–trained service technicians will be glad to answer any questions that may arise regarding the operation of your tractor. For engine maintenance not covered in this manual, follow the instructions provided in the Cummins Engine Operator’s manual. Before putting the tractor in service, become familiar with the procedures outlined in both manuals. At this time biodiesel blends up to B5 are the only blends approved for use in all Cummins engines for both On highway and Off highway markets. B5 which is a blend of 5 percent pure biodiesel (B100) and 95 percent standard petroleum diesel has demonstrated to have no impact on engine performance, durablilty or maintenance. The industry standard known as ASTM D6751 defines the specification for B100. However, this standard currently lacks a specification for stability. Without a specification for stability, the quality of the fuel blends higher than B5 could degrade to a point which could damaging to engines. Cummins is supporting industry efforts to add a stability spec to the current ASTM standard, and continues to evaluate the impact of these blends on the durability of engines. Until this spec is developed and tested, other blends of biodiesel will be unsuitable for use in Cummins On highway and Off highway engines. The warranty coverage that is extended to your Buhler Versatile 4WD tractor is explained in the Warranty and Limitation of Liability Agreement form. Your dealer will provide you with a copy of the warranty and retain a copy which you have signed. After you read the warranty, ask your dealer to explain any points that you may not understand. Do not modify, alter, or permit anyone else to modify or alter this tractor or any of its components, or any tractor function, without first consulting an authorized Buhler Versatile dealer. If you have any questions regarding tractor modifications, contact Buhler Versatile Inc., 1260 Clarence Ave, Winnipeg MB, R3C 4E8. Your safety, and the safety of those around you depends upon the care and good judgement you use while operating this equipment. Read the safety precautions carefully. For a complete list of the delivery service checks performed by your dealer, refer to the Delivery Report in this manual. The first copy is your record of the service performed and the second copy, which is to be removed from the manual, is your dealer’s record. MAKE SURE THAT BOTH COPIES ARE SIGNED BY YOURSELF AND YOUR DEALER. After you have operated the tractor for 50 hours, have your dealer perform the factory recommended first 50–hour service. Return this manual with your tractor to the dealer so the “First 50–Hour Service” checklist can be filled out. You will be responsible for the cost of lubricants, fluids, filters and other items replaced as part of normal maintenance. Prior to taking the tractor to your selling dealer for service, it is recommended that you contact them to determine any other charges for which you may be responsible. All data given in this book is subject to production model variations. Dimensions and weights are approximations only, and the illustrations do not necessarily show tractors in standard condition. For exact information about any particular tractor, please consult your Buhler Versatile dealer. CAUTION: THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER PERSONAL SAFETY IS INVOLVED. TAKE TIME TO READ AND FOLLOW THE INSTRUCTIONS. CAUTION: PICTURES IN THIS MANUAL MAY SHOW PROTECTIVE SHIELDING OPEN OR REMOVED TO BETTER ILLUSTRATE A PARTICULAR FEATURE OR ADJUSTMENT. BE CERTAIN, HOWEVER, TO CLOSE OR REPLACE ALL SHIELDING BEFORE OPERATING THE MACHINE. Improvements Buhler Versatile Inc. is continually striving to improve its products. We reserve the right to make improvements or changes when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously. Foreword

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435/485/535 1-3 Operator’s Manual - Contents Section 1 - Safety Information .............................................. 1-5 Section 2 - General Information............................................. 2-1 Section 3 - Operation .................................................... 3-1 Section 4 - Lubrication and Maintenance ...................................... 4-1 Section 5 - Troubleshooting ................................................ 5-1 Section 6 - Speciﬁcations ................................................. 6-1 Index............................................................... 6-23 Delivery Report........................................................ 6-27

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Section 1 Contents - Safety Information Section 1 - Safety Contents Introduction to the Manual ................................................ 1-6 Tractor Statement of Use ................................................. 1-6 Precautionary Statements ................................................. 1-7 Personal Safety ................................................... 1-7 Machine Safety ................................................... 1-7 The Tractor ...................................................... 1-8 Driving the Tractor ................................................. 1-8 Operating the Tractor ............................................... 1-9 Operating the PTO ................................................ 1-10 Servicing the Tractor ............................................... 1-11 Diesel Fuel ..................................................... 1-12 Safety Cab ...................................................... 1-12 Safety Labels .................................................... 1-13 Additional Safety Items.................................................. 1-16 Articulation Lock ................................................. 1-16 Emergency Exit .................................................. 1-16 Safety Cab ........................................................... 1-17 ROPS Maintenance and Inspection .................................... 1-17 Damage to the Cab/ROPS ........................................... 1-17 435/485/535 1-5

1-6 435/485/535 F1-1 Tractor Statement of Use Buhler Versatile has designed the 435, 485 and 535 4WD articulated tractors to be used in customary agricultural applications. Using the tractor in an industrial only application (ie. road building) will not be covered by warranty. The machine is constructed to use specific tire combinations along with additional ballast to properly distribute weight and power for the operation of agricultural equipment. To obtain maximum performance and durability, the tractor must be operated and maintained in a manner as described in this manual. Failure to follow the information contained in this manual may lead to premature deterioration or personal injury. You have made a substantial investment in this agricultural tractor and it demands proper operation and maintenance. PLEASE FOLLOW YOUR OPERATOR’S MANUAL. Introduction to this manual This manual has been prepared to assist you in the correct procedure for breaking in, driving, operating, and maintaining your tractor. The manual is divided into 6 sections with contents page at the beginning of each section itemizes the section in detail. A detailed index is also provided at the back of this manual. The sections are: Section 1 - Safety Information Section 2 - General Information Section 3 - Operation Section 4 - Lubrication and maintenance Section 5 - Troubleshooting Charts Section 6 - Specifications Read this manual carefully and keep it along with other tractor information in the storage pocket attached to the rear of the seat (1) for future reference. If at any time you require advice concerning your tractor, do not hesitate to contact your authorized Buhler Versatile dealer. He has factory trained personnel, genuine replacement parts, and the necessary equipment for your service requirements. Your tractor has been designed and built to give maximum performance, economy and ease of operation under a wide variety of operating conditions. Prior to delivery, the tractor was carefully inspected, both at the factory and by your dealer, to ensure that it reaches you in optimum condition. To maintain this condition and ensure trouble–free operation, it is important that the routine services, as specified in this manual, are carried out at the recommended intervals. All data given in this book is subject to production variations. Dimensions and weights are approximate only, and the illustrations do not necessarily show tractors in standard condition. For exact information about any particular tractor, please consult your authorized dealer. The company policy is one of continuous improvement, and the right to change prices, specifications or equipment at any time without notice is reserved. Section 1 of this manual lists the precautions to be observed to ensure your safety and the safety of others. Read the safety precautions carefully and follow the advice offered BEFORE operating the tractor. Foreword 1

Precautionary Statements Personal Safety Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION”, “WARNING”, and “DANGER”) followed by specific instructions. These precautions are intended for the personal safety of you and those working with you. Please take the time to read them. CAUTION: THE WORD “CAUTION” IS USED WHERE A SAFE BEHAVIORAL PRACTICE ACCORDING TO OPERATING AND MAINTENANCE INSTRUCTIONS AND COMMON SAFETY PRACTICES WILL PROTECT THE OPERATOR AND OTHERS FROM ACCIDENT INVOLVEMENT. WARNING: THE WORD “WARNING” DENOTES A POTENTIAL OR HIDDEN HAZARD WHICH HAS A POTENTIAL FOR SERIOUS INJURY. IT IS USED TO WARN OPERATORS AND OTHERS TO EXERCISE EVERY APPROPRIATE MEANS TO AVOID A SURPRISE INVOLVEMENT WITH MACHINERY. DANGER: THE WORD “DANGER” DENOTES A FORBIDDEN PRACTICE IN CONNECTION WITH A SERIOUS HAZARD. FAILURE TO FOLLOW THE “CAUTION”, “WARNING”, AND “DANGER” INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR DEATH. Machine Safety Additional precautionary statements (“ATTENTION” and “IMPORTANT”) are followed by specific instructions. These statements are intended for machine safety. ATTENTION: The word “ATTENTION” is used to warn the operator of potential machine damage if a certain procedure is not followed. IMPORTANT: The word “IMPORTANT” is used to inform the reader of something he needs to know to prevent minor machine damage if a certain procedure is not followed. 1-7 Section 1 - Safety Precautionary Statements 435/485/535

Safety Precautionary Statements National Safety Council statistics indicate many people die or suffer serious injury each year as a result of farm accidents. Don’t become a statistic or victim. Carefully review the procedures given in this manual with all operators ANNUALLY. It is important that all operators be familiar with, AND FOLLOW, safety precautions. Operating instructions must be given to everyone using the tractor before operation and at least once yearly thereafter in compliance with OSHA Regulation 1928.57 (United States). A careful operator is the best operator. Most accidents can be avoided by observing certain precautions. To help prevent accidents, read and take the following precautions before operating the tractor. Equipment should be operated only by those who are responsible and instructed to do so. The Tractor 1. Read the Operator’s Manual carefully before using the tractor. Lack of operating knowledge can lead to accidents. 2. Only allow properly trained and qualified persons to operate the tractor. 3. Do not permit anyone but the operator to ride on the tractor, especially children. The instructional seat (optional) is used for instructing or service diagnosing only. 4. Keep safety decals free of dirt or grime. Replace safety decals if missing, illegible or damaged. 5. Do not modify, alter, or permit anyone else to modify or alter the tractor or any of its components or any tractor function without first consulting an authorized Buhler Versatile dealer. 6. Install all shields before starting or operating the tractor. 7. Always use the steps and handrails when entering and exiting the tractor. Never jump from the tractor. There is a danger of catching clothing on protruding parts. Driving the Tractor 1. Always sit in the driver’s seat while starting or driving the tractor. 2. When driving on public roads always use hazard lights (and extremity lights where applicable). Have consideration for other road users by pulling to the side of the road so that any following traffic may pass. 3. Dim the tractor lights when meeting a vehicle at night. Make sure the lights are adjusted to prevent blinding the driver of an oncoming vehicle. 4. Reduce engine speed before turning or applying the brakes. 5. Any towed vehicle whose total weight exceeds that of the towing tractor must be equipped with brakes for safe operation. 6. Never apply the differential lock when turning. When engaged, the differential lock will increase the effort required to turn the tractor and increase the turning radius. 7. Always check overhead clearance, especially when transporting the tractor. Watch where you are going, especially at row ends, on roads, and around trees and low overhanging obstacles. 8. To avoid overturns, drive the tractor with care and at speeds compatible with safety, especially when operating over rough ground, when crossing ditches or slopes and when turning corners. 1-8 Section 1 - Safety Precautionary Statements 435/485/535

1-9 Section 1 - Safety Precautionary Statements 9. Use extreme caution when operating on steep slopes. 10. Keep the tractor in the same gear when going down hill as would be used when going uphill. Do not coast or freewheel down hills. 11. When descending steep grades, select a sufficiently low gear to maintain control with minimum braking. 12. Drive the tractor slowly on hillsides and curves to eliminate the danger of tipping. Avoid slopes which are too steep for safe operation. Avoid sharp uphill turns. 13. When driving out of a ditch, gully or up a steep hillside, engage the clutch slowly. Avoid sharp uphill turns. 14. Use caution when driving near the edge of a ditch or gully. It may cave in, causing the tractor to roll over. 15. Use extreme caution when operating the tractor on single wheels. The danger of tipping increases. Do not travel at high speeds. 16. Before transporting the tractor and implement on public roadways, check with authorities for local regulations. 17. Use the wide transport marker lights to clearly indicate the full width of the tractor with those tire options. 18. Ensure towed implements are equipped with slow– moving vehicle (SMV) signs when traveling on public roads. 19. Install additional lights on implement rear to safeguard against rear–end collisions. Daybreak and dusk are particularly dangerous. Buhler Versatile tractors have seven–pin trailer connectors to facilitate installation of extra lighting. 20. Be aware of the transport width of towed implements. Install additional lights to the sides of wide implements to alert passing traffic. Keep clear of the approaching lane. 21. Use hazard warning flashers as required by law when transporting or driving the tractor on public roads. Use extremity lighting kit when required or deemed necessary. 22. Use extreme caution when pulling heavy loads at road speeds. Avoid hard application of the tractor brakes at high speed. Operating the Tractor 1. Apply the parking brake, place the PTO control in the “OFF” position, the lift control in the down position, the remote control valve levers in the neutral position and the transmission lever in neutral before starting the tractor. 2. Do not start the engine or operate controls while standing beside the tractor. Always sit in the tractor seat when starting the engine or operating the controls. 3. Do not bypass the transmission neutral start circuit. Consult your authorized dealer if your neutral start controls malfunction. 4. Use jumper cables only in the recommended manner. Improper use can result in a tractor runaway. 5. Avoid accidental contact with the gear shift lever while the engine is running. Unexpected tractor movement can result from such contact. 6. Do not get off the tractor while it is in motion. 7. Shut off the engine and PTO and apply the parking brake before getting off the tractor. 8. Do not park the tractor on a steep incline. 9. Do not operate the tractor engine in an enclosed building without adequate ventilation. Exhaust fumes can cause death. 10. The cab air filter is designed to remove dust from the air but will not exclude chemical vapor. Follow the chemical manufacturer’s directions regarding protection from dangerous chemicals. 11. Always wear a protective mask when working with toxic spray chemicals. Follow the directions on the chemical container. 12. If the power steering or engine ceases to operate, stop the tractor immediately as the tractor will be more difficult to control. 13. WARNING: RELIEVE PRESSURE BEFORE STOPPING THE ENGINE TO CONNECT OR DISCONNECT HYDRAULIC, STEERING, WATER, OR FUEL LINES. 435/485/535

2007 Buhler Versatile 435, 485, 535 Tractors Operators Manual

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